Investing in the GTA
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Aerospace

Introduction | Industry Size and Composition
Labour Force | Business Competitiveness | Innovation

 

Introduction

The Greater Toronto Area’s aerospace industry has a proud history of innovation and technology leadership, enhances the well-being of Ontarians and all Canadians, is strong contributor to Ontario’s and Canada’s economy, and supports our international reputation as a knowledge-based economy.

 

Ontario aerospace companies, supported by strong supplier clusters, have market-leading positions in several market niches, including:

 

  • Air Conditioning Systems
  • Avionics Displays
  • Business Jet Aircraft Integration
  • Electrical Power Distribution Systems
  • Integrated Avionics Systems
  • Landing Gear Systems
  • MRO and Aircraft Modifications / Conversions
  • Regional Turboprop Aircraft Integration
  • Space Robotics Systems
  • Turbine Engines
 

Ontario’s aerospace industry is comprised of more than 350 firms who employ approximately 23,000 people – many of whom are highly qualified engineers, technicians and scientists – and generates revenues of approximately CDN$ 6 billion.

As world leaders in major aerospace programs and niche markets, GTA firms are suppliers to diverse aircraft such as the Airbus A380, Boeing 787 Dreamliner and the U.S. led Joint Strike Fighter (F-35).  Market leading, state of the art aircraft like the Q-400 turbopop regional airplane and the Global Express business jets are produced here by Bombardier Aerospace. The world renowned Canadarm I robotic arm for NASA’s Space Shuttle and Canadarm II (plus other components of the Remote Manipulator System for the International Space Station were designed, developed and produced by MDA (then Spar Aerospace).

With a sophisticated research capacity, a well-educated and highly skilled workforce and globally competitive solutions, the GTA ranks among the top choice for trade and investments in the aerospace sector. The aerospace cluster is also backed by industry-leading organizations such as the Ontario Aerospace Council, the Ontario Government through the Ministry of Economic Development & Trade, and Canadian government departments and agencies including Industry Canada, Export Development Corporation, the Canadian Space Agency, National Research Council and Canadian Commercial Corporation.

 

Industry Size and Composition

 

The Ontario aerospace industry is 2nd largest in Canada, and is concentrated strongly in the GTA.  Approximately 70% of Ontario employment (16,000) or 21% of Canadian employment.

 

GTA is the economic engine of Canada, founded on its diverse technology-based industrial and commercial business clusters. With 85% of Canadian aerospace exports going to the United States, the GTA is well positioned in the North American marketplace.

  

Market Segments

 

The aerospace industry in the GTA is comprised of several key segments:

 

Segment/Subsector

Description

Aircraft assembly/integration

Major Aircraft systems

  • Landing Gear
  • Environmental Conditioning
  • Electrical Power

GTA firms have become world-leading suppliers in particular market niches: design and production of regional aircraft, landing gears, small engines, and simulators for aircraft and naval applications.Predominantly focused on supplying commercial aircraft companies

Aeroengines

Focus on manufacturing small turbofan, turboprop, and turboshaft engines. Services include design, development, manufacture, treatment and processing of engine systems and components. R&D and state-of-the-art equipment allows GTA firms to provide reliable, innovative and cost effective propulsion solutions.

Security Widely recognized for its expertise in light armoured vehicles, ship control systems, and the increasingly important security products industry.

Space Robotics System

In partnership with the Canadian Space Agency, the aerospace industry uses expertise in space robotics and automation to develop the Canadarm and Canadarm2 for the International Space Station.

Simulation System

Strong global market position in cockpit and maintenance training solutions using simulation systems for both civil and military requirements.

Maintenance, Repair and Overhaul

Provide MRO solutions for both civil and military aircraft, engines and accessories with more than 1,000 Aircraft Maintenance Organizations (AMOs) in the US, Europe, South America and Asia. 

Communications Systems – Space/ Satellite

Telecommunications is the largest space technology sub-sector in Canada. These firms are major players in the world's commercial satellite industry, producing and supporting electronics products for GIS applications, wireless solutions, and GPS navigation functions.

 

Canadian Aerospace Industry Segments

Segment

%

Aircraft & Parts
65.6

MRO

12.3

Propulsion

10.4

Avionics

4.1

Training & Simulation

2.9

Space

2.3

Other

2.7

Source: Aerospace Industries Association of Canada, 2008

 

Major Players in the GTA

 

A few major companies make up the bulk of the aerospace industry in the GTA.  These include

 

Company

Market Niche

Bombardier Aerospace Global Express business jets, turbopop aircraft

Pratt & Whitney Canada

Small and Medium Turbine Engines

Magellan Aerospace

Structures, components, engine overhaul

Honeywell

Aircraft Environmental Systems

Messier-Dowty Inc.

Landing Gear Systems

Goodrich Landing Gear

Landing Gear Systems

MDA

Space Robotics

L3 Communications

Avionics Systems

Northstar Aerospace Inc.

Gearboxes and transmissions

In addition, more than 250 companies in Ontario – mostly small to medium-sized enterprises employing 50 to 100 people – specialize in particular niche markets and/or are suppliers to the systems integrator firms.

For more comprehensive database of GTA based aerospace company capabilities, link: www.aero-canada.ca

 

Key Support Systems

 

Aerospace Action Partnership (AAP)

The AAP is a public-private partnership created to develop and implement an aerospace cluster strategy called "Flight Path: A Vision for the Future," which charts a course for the industry. Goals outlined in the plan are to promote the health and growth of the industry, lead the world in innovative customer-focused products and services, ensure the development of skills and knowledge to support the industry, and develop a world class brand. For more information on the strategy, link: http://www.toronto.ca/invest-in-toronto/pdf/july2005_flight_path.pdf

 

Ontario Aerospace Council (OAC)

A not-for-profit, non-share capital corporation governed by a Board of Directors representing all segments of the Ontario aerospace industry. The OAC's goals are to enhance recognition of the Ontario aerospace industry as a leader in global aerospace markets and to build stronger capabilities in the industry to assure continued growth and prosperity.

 

Testimonial

"The Toronto area is home to some of the world's leading aerospace manufacturers clustered around aircraft and aerospace systems integrators. Supported by a strong cadre of globally competitive high technology equipment firms and suppliers, these market leaders are leveraging Toronto's strengths as a vibrant centre for research and technology development, finance, and higher learning. Together, these make Toronto the location of choice for aerospace firms to locate as a base from which to win business in North America and globally." 

Rod Jones, Executive-Director, Ontario Aerospace Council

 

Sample of Major Projects

Pratt & Whitney Canada Corp. a United Technologies Corp company will invest $1.5 billion over 5 years in R&D for development of next generation made-in-Canada aircraft engines. This investment is expected to generate over 1,500 direct and indirect jobs at P&WC's facilities across Canada. P & WC (through United Technologies) will also invest $75 million in joint projects with 20 Canadian Universities, including Ryerson, U of T and McMaster."

Pratt & Whitney Canada is the number one R&D investor in the Canadian aerospace sector. Our company ranks Canada first internationally for access to well-educated workers. We get great people - graduates from first-rate engineering courses offered by Canadian universities."

Alain M. Bellemare, President, Pratt & Whitney Canada

 

Messier-Dowty Inc. On December 19, 2006, the Canadian government made a repayable investment of $27.5 million in a $96.3 million R&D project for advanced prototype landing gears. As the second largest landing gear firm in Canada, Messier-Dowty Inc. will commence operations at their Ajax ON and Mirabel QC locations, by developing advanced aircraft landing gear to be used in both civil and military aircrafts. The project will sustain the company’s corporate “Landing Gear Centre of Excellence,” while meeting long-term industry wide goals.

Labour Force

The GTA region's 200 plus aerospace manufacturers employ over 16,000 skilled and educated technicians, with nearly two-thirds of all aerospace engineers in Ontario employed in the GTA.

 

Aerospace Engineers in Ontario’s Urban Areas* and in Ontario

 

 Number of Aerospace Engineers in the Labour Force

Number of Aerospace Engineers Who Are Employed

Average Employment Income of Aerospace Engineers
(2000)
$

Ottawa                    370                       360                    68,054

Oshawa

                     20

                        15

N/A

Toronto Region

                 1,625

                   1,595

                   59,705

Hamilton

                     80

                        80

N/A

St. Catharines-Niagara

                     40

                       45

N/A

Kitchener

                     40

                       40

N/A

London

                     25

                       25

N/A

Windsor

                     20

                       20

N/A

Sudbury

                       0

                         0

N/A

Thunder Bay

                       0

                         0

N/A

Ontario

                2,550

                   2,510

                   60,418

Source: Statistics Canada, 2001 Census

 

Key Employers in the GTA

 

  • Amphenol Canada Corporation
  • ASA Alloys Inc.
  • B&R Machine Co. Ltd
  • Bombardier Aerospace
  • CANCOM Canadian Satellite
  • Carleton Life Support Technologies Ltd.
  • Celestica
  • Eagletronics Industries Inc.
  • Exactatherm Ltd.
  • Execaire
  • Field Aviation Company Inc.
  • Firan Technology Group
  • Flight Safety Canada
  • General Electric Canada
  • Goodrich Landing Gear
  • Honeywell
  • Integran Technologies Inc.
  • Interfast Inc.
  • International Custom Products Inc.
  • L3 Communications Inc.
  • Luxell Technologies Inc.
  • Magellan Aerospace Corporation
  • MDA Corporation
  • Messier-Dowty Inc.
  • Northstar Aerospace
  • Pratt & Whitney Canada Inc.
  • Queensway Machine Products Limited
  • Ryerson University
  • Samuel Son & Co., Ltd.
  • Services Inc. Training Centre
  • Skylink Aviation
  • TDM Technical Services
  • Thermodyne Engineering Ltd.
  • University of Toronto Institute for Aerospace Studies

Role of Academic Institutions

The GTA offers an excellent array of educational institutions for leading-edge aerospace training and skills, as well as advanced R&D capabilities, including:

 

Leading Academic Institutions for Aerospace Study

University of Toronto-Institute for Aerospace Studies

Established in 1949, the University of Toronto Institute for Aerospace Studies (UTIAS) serves as both a premier research institute and a graduate school. Research includes: aeronautical engineering and space systems engineering. The institution has strong ties with Bombardier, NASA Ames and MD Robotics and has seen a number of firsts including: world's first microwave-powered aircraft, world's first engine-powered ornithopter and Canada's first space telescope MOST.

Ryerson Institute for Aerospace Design and Innovation

The Ryerson Institute for Aerospace Design and Innovation (RIADI) is a partnership between Ryerson University and leading aerospace companies of Ontario. As the first research facility of its kind in Ontario, students gain practical experience from projects initiated by top aerospace companies such as Pratt & Whitney Canada, Bombardier, Honeywell, Magellan, Messier-Dowty, and Hispano-Suiza. The Aerospace Engineering program is one of only two in Canada to be accredited by the Canadian Engineering Accreditation Board and to grant the Bachelor of Engineering degree in Aerospace Engineering.

 

“The Ryerson Aerospace program has a great reputation for working well with industry. With the kind of innovative research projects students will be exposed to, we will be able to maintain the health of our industry.”

Rod Jones, Executive

Director of the Ontario Aerospace Council

York University

York University is now Canada's third largest university offering state-of-the-art research facilities and laboratories. In particular, the Faculty of Science and Engineering is one of Canada’s leading teaching research institutions generating over $20 million in research grants annually. Strengths in the Space and Engineering program include the Phoenix Scout Mission selected by NASA to go to Mars; SCISAT, the Canadian Space Agency mission to research the ozone layer; the Canadian WINDII instrument on NASA’s Upper Atmosphere Research Satellite; and the Canadian OSIRIS instrument on Sweden’s Odin satellite.

The Association of Colleges of Applied Arts & Technology of Ontario

Ontario colleges offer more than 2,400 program choices in almost 600 subject areas. Focusing primarily on practical training, programs range from aircraft manufacturing to airport services administration. For example, Centennial’s Aerospace Centre for Training and Education at Centennial College is a $6.1 million facility that is used by more than 300 aerospace students and features state-of-the-art labs and expanded aircraft hangar.

 

For the complete list of colleges, link: http://www.collegesontario.org/

Business Competitiveness


According to KPMG’s 2006 Competitive Alternatives report, Canada leads the G7 countries in terms of low business costs, with a cost advantage of 5.5% over the US. In contrast, costs are also comparably lower in aircraft systems and parts manufacturing generating almost twice as much profit.

Aircraft Component Cost Compared to the US             

Index: US=100

Source: KPMG Competitive Alternatives 2008 Edition

 

Aircraft Parts Manufacturing - Cost Comparison (US $000)
 
Canada
US
Salaries & Wages 3,518 3,730
Statutory Benefits 285 375
Other Benefits 743 1,140
Total Labor & Benefits 4,546 5,245
Transportation 540 836
Utilities 214 259
Interest & Depreciation 1,028 1,122
Non-income Taxes 265 207
Location-insensitive Costs 3,856 3,856

 

 
Profit Before Income Tax: 2,501/ 1,424 (Can/US)  
After Tax Profit: 1,702/ 926  
Total Annual Costs: 11,248/ 12,024  
Index (US= 100.0): 93.5 (Rank #2)  

Canada/US Exchange rate of 1.17 (US $0.852)

 

Cost Comparison for Selected Cities, by Country (Rank based on 95 cities)

Canada

Montreal

    93.1 (11)

Toronto

94.3 (20)

Winnipeg

    93.2 (12)

United States

Atlanta

    96.9 (35)

Indianapolis

    97.3 (38)

Oklahoma City

    97.9 (45)

Wichita

    99.0 (53)

France

Nantes

    93.5 (14)

Italy

Livorno

    97.8 (44)

United Kingdom

Derby

    99.4 (57)

Leicester

    99.2 (54)

Lincoln

    95.6 (25)

Source: KPMG Competitive Alternatives 2006 Edition

 

Highly Competitive Labour Costs

Because Canada has the lowest cost of living among G7 countries and a publicly funded health care system, labour costs are comparably lower than the United States and other competitors.

Labour Cost

Employment Position

Canada

U.S.

Aerospace Engineers

$68,660

$56,780

Mechanical and Electrical Engineers

$69,772

$78,610

Computer Scientist

$44,453

$96,440

Mechanical Technicians

$53,413

$48,120

Machinist

$46,679

$36,370

 

Source: U.S. Department of Labor: Bureau of Labor Statistics, 2006

              Statistics Canada, 2006 Census

 

In addition, generous R&D tax incentive programs can significantly reduce R&D expenditures.

 

More Costs Qualify For Tax Credits in Ontario

 

Ontario

US

Wages and salaries

Yes

Yes

Capital equipment

Yes

No

Materials

Yes

Yes

Overhead

Yes

No

Contract expenses

Yes

65% - 75%

Source: www.2ontario.com

Innovation

The GTA aerospace cluster has been a leading center of innovation and technology leadership for almost 100 years.

Collaboration between industry and academic institutions (Ontario’s Innovation Corridor)

Stretching from Ottawa to Windsor and extending up into Northern Ontario, this corridor is home to world-leading companies such as:

  • Bombardier Aerospace
  • MacDonald Dettwiler and Associates
  • Messier Dowty
  • Pratt & Whitney Canada

and others  who carry out significant research and technology development in collaboration with more than 15 university, college and public research centers including:

  • Carlton University

  • McMaster University

  • Queen’s University

  • Ryerson University's Institute for Aerospace Design and Innovation (RIADI)

  • University of Ontario Institute of Technology

  • University of Ottawa

  • University of Toronto’s Institute for Aerospace Studies

  • University of Waterloo

In addition, the planning and testing of groundbreaking discoveries have further catapulted and reinforced the province of Ontario and the GTA as the premier destination for innovation. Located across the province, these public research centers include:   

  • The Institute for Aerospace Research Ottawa, Canada's national laboratory for aerospace R&D
  • David Florida Laboratory, Ottawa, Canada's world-class spacecraft assembly, integration and testing center
  • Integrated Manufacturing Technologies Institute, London, a breeding ground for new products and technologies.

Strong Government Support for R&D

 

With attractive Research and Development tax incentives, backed by a high-level capability evidence by the supply of numerous prestige universities and colleges, laboratories, scientists and engineers, the government continues to ensure the innovative nature of Ontario’s aerospace industry by providing a large and growing number of R&D support programs:

  • The Advanced Manufacturing Investment Strategy (AMIS): a $500 million repayable loan program (interest free) that will help stimulate the economy by encouraging private sector companies to invest and adopt innovative technologies
  • The Strategic Skills Initiative contributed roughly $5 million in Aerospace related initiatives and training in Ontario
  • Most generous R&D tax incentive program in the G7
  • Ontario's Centers of Excellence, such as the Center for Materials and Manufacturing, connect companies with public sector scientists and research facilities to develop commercial innovations.
  • Provincial government: committing $1.4 billion over four years to support Ontario-based R&D and its commercialization.
  • Federal government: aerospace R&D support programs through the National Research Council’s Institute for Aerospace Research, the Canadian Space Agency, Strategic Aerospace and Defence Investment (SADI), and NRC’s Industrial Research Assistance Program.
  • Early Researcher Award (ERA) program: provincial government will invest $51 million over five years in the next generation of researchers. In the GTA, 33 researchers received awards for their research in a wide range of fields.

 

 

 

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